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National Warheads and Energetics Consortium

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MEMBER ORGANIZATION CAPABILITIES

A-E | F-L | M-S | T-Z

Aerojet

Aerojet has been in the business of designing, manufacturing and testing of shaped charges, explosively formed projectiles (EFP’s), and blast fragmenting warheads for 25 years. Our capabilities for design and analysis are centered around three locations; Sacramento, CA, center for new warhead program management and engineering with a satellite site at Socorro, and Orange, VA, our site for energetic materials development and insensitive munitions technology development. Aerojet works with PBX explosives cast and cure warheads at our Camden, AR, Orange, VA and Sacramento, CA sites with the majority of the cast/cure working being performed at Camden. Our pressed and melt/pour facilities are located in Socorro, NM. Our testing capabilities are extensive with Camden focused on environmental and IM testing and Socorro performing live fire testing using state of the art data collection instrumentation. In addition to our explosive simulation, design, manufacturing, and test capabilities, Aerojet Ordnance Tennessee, a wholly owned subsidiary of GenCorp Aerojet is an industry leader in the design, development and manufacturing of specialty metal and powdered metal components. AOT is the only facility in the U.S. that builds depleted uranium (DU) weapons components and is an industry leader in the development of new metallurgical components.

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Advanced Powder Products

Advanced Powder Products, Inc. (APP) is a small business located in Philipsburg, PA.  For over 10 years, APP has specialized in the design and development of advanced metal, ceramic, and plastic components that find particular application in ordnance fuzing, MEMS S&A devices, and warhead fabrication.  APP’s innovative engineering staff has provided many unique solutions using our technologies for our client’s applications.
Our capabilities include prototype fabrication, testing, assembly, and production utilizing our high value net shape fabrication technologies.  These technologies include powdered metal injection molding, powder ceramic injection molding, plastic injection molding and micro assembly. APP has particular technology in micro components fabricating using MEMS scale tooling in conjunction with injection molding technologies.  APP processes enable production of complex three-dimensional high aspect ratio MEMS components as well as plastic and magnetic materials. APP’s competitive advantage comes from its ability to perform netshape mass manufacturing utilizing a very broad range of materials utilizing non conventional tooling, powders, and polymer technologies.  APP technologies have improved the performance, reliability, and cost on products for many of our clients. For further information on our development and manufacturing capabilities, please contact Donald F. Heaney, (814-280-0627, dfheaney@4-app.com) or visit our website (www.4-app.com).

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Alliant Tech Systems, Inc.

ATK is a world leader in defense capabilities.  It is the largest provider of ammunition to US Armed Forces.  A leading provider of advanced, affordable precision munitions and strike weapons that put firepower where it is needed while limiting the risk of collateral damage.  ATK is pioneering the development of new ammunition, including air-bursting, insensitive munitions, small-caliber systems, new gun systems.  ATK has the capability to produce integrated medium-caliber chain gun and ammunition systems, including electronics and fire control, to deliver unmatched reliability and lethality.  ATK is expanding its armament business by developing lightweight integrated weapon systems, and advanced propellants.  Its fuze production provides artillery and air-delivered weapons with ruggedness and reliability essential for success while ATK’s countermeasure flares and pyrotechnics experience is protecting America’s warfighter.  ATK is a leader in the manufacture of energetic materials and development of new energetic materials and formulations.  ATK operates several of the nation’s critical defense assets including Lake City and Radford Army Ammunition Plants, and the Allegany Ballistic Laboratory.  Solid rocket motors are produced by ATK at facilities in Utah and Maryland.

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American Pacific Corporation

American Pacific Corporation (AMPAC) (Nasdaq: APFC) is a leading custom manufacturer of fine chemicals, specialty chemicals, propulsion products, and water treatment equipment within its focused markets.   With over 50 years of experience providing high quality products, technical and manufacturing expertise, and a focus on customer service, AMPAC has achieved a reputation for quality, reliability, technical performance and innovation.  Given the mission-critical nature of our products, we have established longstanding strategic customer relationships, and we work collaboratively with customers to develop customized solutions that meet rigorous U.S. federal and international standards.

A worldwide leader in the production of ammonium perchlorate (AP) and other perchlorate chemicals and derivatives, Western Electrochemical Company (WECCO), an operating division of AMPAC, has supplied AP for use in aerospace, national defense programs and commercial applications for over 40 years.  We have been the exclusive manufacturer of AP in North America since 1998. AP is the leading oxidizing agent for solid propellant rockets, booster motors and missiles.  www.apfc.com/wec.php

AMPAC In-Space Propulsion (ISP), a subsidiary of AMPAC, is a leading supplier of propulsion systems and components for commercial and defense applications, with U.S. offices in New York and California, and international offices in the UK and Ireland.  Products include monopropellant and bipropellant engines, propellant tanks, valves, regulators, launch vehicle structures and propulsion systems.  Our products support missile defense, global communications and space exploration. www.ampacisp.com

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Applied Energetics, Inc.

Applied Energetics, Inc., based in Tucson, Arizona, specializes in development and manufacture of advanced high performance lasers, high voltage electronics, advanced optical systems, and integrated guided energy systems for defense, aerospace, industrial, and scientific customers worldwide.  Applied Energetics pioneered the development of Laser Guided Energy™ (LGE™) technology, and related solutions for defense and security applications.  The company has been supporting USMC Counter-IED operations since 2007. For more information about Applied Energetics, please visit www.appliedenergetics.com.

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Artis, LLC

Artis was established in 1999 by Keith Brendley, Jed Marti and outside partners.  With its headquarters in Reston and a lab in Salt Lake City, Artis specializes in contract R&D and analysis services for security, health, IT, energy and other markets.  Artis provides R&D for cutting-edge active protection systems, distributed sensor systems, rapid prototyping, simulation and geospatial software, and defense and homeland security systems analysis.  Its pioneering research has lead to the development of Iron Curtain, an active protection system for light vehicles, as well as other active protection systems.  Additionally, it has developed MOCOVE, a unique, drug-free motion sickness prevention device; distributed sensor networks; mobile robotics systems; and other futuristic systems.  Artis’ customers include DARPA, ARDEC, Night Vision and Electronic Sensors Directorate, Office of Naval Research, DoT, CDC and others.  Artis has created a rich culture of creativity and innovation, a capability to develop complex systems, and an ability to form teams to leverage manufacturing and support capabilities of much larger companies.

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Bailey Tool & Manufacturing Company

Bailey Tool & Mfg. Co. (BTM) is a small business headquartered in the Dallas suburb of Lancaster, Texas.  Since 1969, BTM has been producing metal components in machining and press-forming methods for a variety of industrial sectors.   BTM collaborates with customers on product design and simulation using advanced nonlinear FEA and solids design tools, performs prototyping, development and testing services and builds prototype and sophisticated production tooling and assembly equipment.  BTM has a wide range of CNC, mechanical, laser and robotic machining, forming and welding equipment to accomplish these tasks and has additional capabilities in hydroforming and hotforming processes.  Post-grad metallurgical and material science engineering professionals assist in the design, development and maintenance of processes employed in development and production and materials characterization efforts.  Relationships with academic research resources at state and private university systems augment BTM’s technical capabilities.   BTM has current experience in the production of shaped charge liners and true deep-drawn components for warhead applications.    For further information on BTM and other inquiries, contact John Buttles at 469 916 1603 or jbuttles@baileytool.com

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Battelle

Battelle provides a complete range of assessment, engineering, modeling, product development, processes, procedures, and testing capabilities. These technology-based products and services range from theoretical studies and projections of future trends, to full-scale hardware demonstrations through type classification.

Battelle supports U.S. Government agencies and commercial clients that are concerned with war fighting/defense, counterterrorism, and law enforcement. This business is based on expertise in energetic materials and high-speed interactions as applied to lethality, survivability, security, and intelligence missions.  Weapons and threat surrogates, passive and active protection, security, and research and development (R&D) support are all integral components of Battelle.

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Ceramatec, Inc.

Ceramatec, Inc. was founded in 1976 as a spin-of from the University of Utah to commercialize the sodium-sulfur battery.  This Salt Lake City business has grown to 175 employees and is owned by CoorsTek (Golden, Colorado).  Ceramatec specializes in the development of ionic ceramics for use as oxygen conductors, fuel cells, reformers, sodium conductors, and batteries.  It also has expertise in a wide variety of non-oxide ceramics including borides, carbides, nitrides, and silicides.  Ceramatec has powder synthesis and powder characterization capabilities which are used for a wide variety of materials.  For example, particle size, surface area, particle density, phase assemblage by x-ray diffraction with Rietveld analysis, thermal gravimetric analysis with differential thermal analysis, and scanning electron microscopy with energy dispersive spectroscopy have all been used recently to characterize CaSi2 for use in primers.  Ceramatec specializes in research and development with a wide diversity of projects.  CoorsTek has the capability to take successful R&D projects into manufacturing.  Contact Dr. Raymond A. Cutler (cutler@ceramatec.com or tel. 801.978.2126) for more information on Ceramatec’s technical capabilities.

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CLogic, Inc.

CLogic is a small woman-owned, developer and supplier of progressive armament technologies to the U.S. Army. We are an ISO 9001:2000 registered developer of Armament Products and a winner of three 2007 Army Invention of the Year Awards for our team efforts on the Gunner Protection Kit, the Picatinny Blast Shield, and the XM32 Abrams Reactive Armor Tile. Since 2002, CLogic has been committed to excellence in revolutionizing the armaments fabrication industry with a first-to-market, asset-light business management model utilizing unparalleled manufacturing technology to tackle ARDEC’s complex challenges.  CLogic, LLC has brought rapid prototyping/fielding of unique force protection solutions for the war fighter to the Army using precision manufacturing and optical processing technologies that provides the highest level of efficiency and turnaround time, while minimizing waste and scrap of key strategic raw materials. Advancements in optical processing and other unique technologies that CLogic, LLC has developed for DoD reactive armor manufacturing have brought together the ability to develop a number of next generation armament solutions rapidly and at lower costs. This includes laser cutting, robotic welding, automated forming and finishing operations that increase the survivability and corrosion resistance of our products.  Examples of prototypes produced include: electronic fire control hardware; vehicle integration kits; reactive, active, and passive armor tiles; performance enhancement add-ons; ballistic barriers; gun cradle, platform, mounting, and recoil assemblies; and prototype engineering , manufacturing, and energetics laboratories and facilities.

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Chemical Compliance Systems, Inc.

Chemical Compliance Systems, Inc. (CCS) specializes in environmental, health and safety compliance, chemical security, and hazardous material risk assessment and management services for academic institutions, government agencies, and private industry. These support services are all based on our sole source Relational Chemical and Product Database (R–CPD). R–CPD is our comprehensive hazardous materials repository consisting of an estimated 75 million data elements for more than 260,000 chemicals, over one million products and 700 regulatory lists, all compiled from over 1,000 sources. This relational database is highly purified and has unique cross-functionality: a single source for materials risk assessment and management, environmental/safety/health, regulatory and security information. 

CCS has successfully integrated our R–CPD with the Munition Items Disposition Action System (MIDAS) munition characterization database from the U. S. Army Defense Ammunition Center to provide the basis for the Munitions Analytical Compliance Suite (MACS). This suite of 22 software modules provides a holistic munition analytical and compliance capability utilizing a single, centralized database. These MACS modules encompass a broad spectrum of analytical compliance capabilities ranging from demil operations to range compliance to “green” munition design and/or evaluation to chemicals of concern to automated permit application capabilities. In short, our unique database and software capabilities enable CCS to provide more comprehensive, and more defensible analytical compliance capability than previously thought possible, at a lower cost.

For further information on the R-CPD and any of our software capabilities, please contact Dr. George Thompson (973-663-2148, georgethompson@chemply.com) or visit our website (www.chemply.com).

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Decilog

Decilog performs fire control software systems design, implementation, test, training, field support and maintenance.  Decilog currently supports the Army’s Paladin Howitzer as well as the M777 (155 mm) and the M119 (105 mm) towed howitzers. Decilog also performs computer resources management functions for the Apache Helicopter program. Decilog has performed a number of fire control optics programs and currently provides technical support to ARDEC fire control and small arms-group.

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Dynamic Flowform

Flowforming is an advanced, net shape, cold metal forming process employed for the manufacturing of dimensionally precise, rotationally symmetrical, hollow components. Precise tubular components such as motor bodies and warheads for tactical rockets, having large length to diameter ratios, made with thin walls and requiring a high degree of dimensional accuracy are excellent flowformed parts. Titaniums, nickel-based alloys, high strength carbon steels, high fragmentation steels, Maraging Steels, high strength aluminums, and Tantalum Tungsten alloys are routinely flowformed. Internal and external features for the interface of fuzing, imbedded sensors, explosives, and propulsion are also routinely accommodated.

Well known for its efficiency and economical benefits, flowforming has been widely accepted as the process of choice in the fabrication of difficult-to-manufacture, round and thin wall, military and aerospace components requiring superior metallurgical and dimensional controls.  Flowforming is currently employed for the production of missile war heads, outer shells and nose cones, housings for flight and launch motors, casings for rocket motors, large caliber cartridge casings, thin wall mortar tubes, projectiles, bomb bodies; as well as tubulars for the nuclear, petrochemical and aerospace industries. Flowformed parts are formed to net shape or near net shape, eliminating machining operations and expensive material losses.

A cylindrical work piece is attached to a rotating mandrel; 3 rollers hydraulically compress against the outer diameter of the preform. The desired geometry of the flowformed tube is achieved when the preform wall thickness is compressed above its yield strength and plasticized “made to flow” in the longitudinal direction onto the surface of the inner, rotating mandrel.

As the preform material is thinned out and lengthened onto the mandrel, preforms are formed into seamless, thin wall, very round and concentric tubular-shaped products; with increased mechanical properties from the cold work, refined microstructure, oriented crystallographic texture and excellent surface finishes, all with repeatable accuracy.

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EaglePicher Technologies, LLC

EaglePicher Technologies, LLC, an OMG company, is the leading producer of batteries and energetic devices for the defense, space and commercial industries, and provides the most experience and broadest capability in battery electrochemistry of any battery supplier in the United States. EaglePicher Technologies offers a wide range of battery technology including thermal, nickel hydrogen, lithium carbonmonofluoride, lithium thionyl chloride, lithium manganese dioxide, lithium sulfur dioxide, lithium ion, reserve lithium oxyhalide, custom battery assemblies and silver zinc batteries.  It also provides other energy products and pyrotechnic devices for the defense industry, as well as advanced battery chargers and other power solutions for business, industrial and recreational applications.  EaglePicher Technologies is headquartered in Joplin, Missouri, and is an AS9100 certified supplier.

PO Box 47
Joplin, MO 64802
(417) 623-8000, Fax (417) 623-0850
E-mail: inquiry.technologies@eaglepicher.com

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El Dorado Engineering, Inc.

El Dorado Engineering, Inc. (eldoradoengineering.com) is an employee-owned, small business headquartered in Salt Lake City, Utah.  EDE is a high technology firm that specializes in providing equipment and facilities, and developing technology for the handling, containment, detection, disposal, and treatment of explosives, ordnance, propellants, explosive contaminated soil, and of related waste materials.  As designers and consultants, we work on projects worldwide in our specialty of demilitarization (demil) of conventional munitions, chemical munitions, and rocket motors, environmental consulting, permitting and restoration, and hazardous/explosive waste treatment and disposal.  EDE provides engineers, explosive specialists, and support staff for explosives and propellant related engineering operations.  EDE is intimately familiar with both environmental and safety requirements regarding ordnance and explosive materials.

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Electronics Development Corporation

Electronics Development Corporation (EDC) is a small business located in Columbia, MD.  For over 20 years, EDC has specialized in the design and development of advanced ordnance electronics in particular proximity fuzes, height of burst sensors (HOBS), electromechanical and electronic S&A devices, and fuze setters.  Associated technologies include shock-hardened telemetry and on-board data recorders, sensor system design, and special test equipment for the evaluation of fuzing systems.

Our capabilities include the overall system design and analysis to assure that system performance and safety requirements are met, detailed electronic and mechanical design of the hardware, breadboard and prototype fabrication of demonstration hardware, and limited production.  We have a secret facility clearance and an explosives manufacturer’s license specifically to support test and evaluation of electronic S&A device fire sets and EFIs.

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EnerSys Advanced Systems Inc.

EnerSys, the world’s largest industrial battery company, is a US owned corporation with its headquarters in Reading, PA. With revenues of approximately $2 billion in FY09, EnerSys has customers in over 100 countries and employs over 7,000 people. Battery products for motive power, reserve power, and aerospace and defense are manufactured in 22 facilities on 3 continents. EnerSys’ technologies include lead-acid, nickel based, lithium-ion, lithium oxyhalide, and thermal batteries.

EnerSys Advanced Systems Power Sources Center, located in Horsham, PA is the lithium primary reserve battery center of excellence for EnerSys. EnerSys Advanced Systems (EAS) is a leading producer of lithium reserve batteries in the U.S. having delivered over 30 million batteries to the US DoD and allied governments in its 45 year history. In Horsham, EAS produces lithium reserve batteries in a state-of-the-art 52,000 sq. ft. automated manufacturing facility. EAS has an experienced staff and all of the physical assets and facilities required to design, develop, manufacture, test, and analyze high energy density lithium oxyhalide batteries and high power density thermal batteries for use in high-dynamic environments. These batteries are used in electronic fuzing, guided munitions, missiles, launch vehicles, proximity sensors, torpedoes, and other weapons systems.

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Erigo Technologies LLC

Erigo Technologies LLC, founded in 2005, employs solid business, technology and engineering competencies to provide product design, technical consulting, business development, and venture capital technology assessment services.  Our founding members each have over twenty years of experience in solving real-world problems with advanced technology using a combination of applied research, technology development, product design, manufacturing, and business acumen.

Core competencies include:

  • Power generation, thermal management and energy storage on a scale from nuclear power plants to compact heat exchangers, satellite radiators and thermal batteries.
  • Materials processing and structural analyses including titanium welding process optimization, spacecraft and cryocooler structural analyses, and development of innovative plasma spray coatings.
  • Software simulation and modeling of mechanical, electromagnetic, and electro-mechanical systems including physics based battery design codes, cooling system analysis codes for nuclear plants and ship-board fire spread models.
  • Real-time data acquisition including development of the Ring Buffered Network Bus Data Turbine concept (http://www.dataturbine.org), modular data acquisition systems for jet engine testing, and support of the NASA/NOAA global Earth Science Capability Demonstration UAV and manned aircraft data collection missions.
  • Business and program management experience including the creation of a public-private partnership to create a low-cost titanium manufacturing capability in the United States, development of a commercially successful patented corrosion prevention coverings, and management of military test and development programs.

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Fluorochem

Fluorochem’s capabilities related to the NWEC/DOTC enterprise are primarily in the area of organic synthesis.  Past work included the first synthesis of TNAZ, difluoramine-containing plasticizers, and FOX-7 analogs. Current activity includes nitro-containing hydroxy-terminated oligomers, energetic plasticizers for HTPB and high energy hererocyclic additives.  We have broad experience in the synthesis of energetic and non-energetic small molecules and polymers.  Our facilities include a pilot plant equipped to the 100 gallon scale.

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G. Schneider & Associates, Inc.

G. Schneider & Associates, Inc. is a senior management consulting firm serving a diverse client base throughout the defense, aerospace, biotechnology and national security sectors with special focus on Business Development; Strategic Alliances and Partnerships; Government Contracting ; Proposal Development and Management; Program Management; Systems Engineering; Quality Management Systems; and, Legislative Affairs.  Since its formation in June 2001, the firm has provided professional services to a wide variety of domestic and international small, medium and large businesses engaged in the research, development and production of conventional ammunition; rocket and missile systems; weapon signature management systems; biological agent detection and identification systems; seeker/sensor signal processing technologies; and, prescriptive intelligence solutions.  As a direct result of the professional services provided by the firm, contracts in the aggregate of more than $466 million have been awarded to our Clients.

The Mission of our firm is to help our Clients increase their value proposition by providing the skills, knowledge and resources they need to build their strategic competencies and enhance their ability to develop, pursue, capture and execute high-value programs in the Defense, Aerospace, Biotechnology, National Security, and other related Commercial Sectors.

Our dedicated team of senior executives and professional technologists, all with a wide variety of diverse experience in the private sector, active duty military and government civil services, can help our clients understand and navigate the highly complex business environment that exists within Department of Defense and other Federal Agencies and Departments.  In the arena of small companies and non-traditional defense contractors our established network of contacts can help facilitate the introduction of client technologies and capabilities to the right Government users, developers, and acquisition authorities, as well as, to the appropriate personnel within the defense industrial base.  For the larger more well established defense Prime Contractors and System Integrators the firm can perform a variety of services to supplement and enhance their defense business development operations.  More specifically assistance can be provided to help the client develop and execute comprehensive pursuit and capture plans and strategies; customer contract plans and messages; solicitation shaping strategies; competitive black-hat analyses; proposal outlines, themes, and win strategies.  In addition government compliant services are available in the following functional areas:

  • Program Management
  • Systems Engineering
  • Contract Management
  • Financial Management
  • Supply Chain Management
  • Quality Systems Management
  • Systems Safety Management
  • Test and Evaluation Planning

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General Dynamics Ordnance and Tactical Systems Company

General Dynamics Ordnance and Tactical Systems Company is a world leader in the design test and manufacture of warhead payloads for bombs, missiles, rockets projectiles, and of large, medium, and small caliber direct and indirect fire munitions, mortar weapons and systems, artillery projectiles, bomb bodies, and ball powder propellant. GDOTS also manufactures precision metal components, provides explosive load, assemble, and pack services for a variety of munitions, tactical missile and rocket programs, and designs, produces and tests all types of warhead payloads and control actuator systems. Our expansive array of capabilities and services include innovative engineering and design, advanced modeling, effectiveness studies, simulations, system integration and management, precision machining and forging, as well as testing and evaluation. Combining proven development and production capabilities with advanced research and development in key technological areas, we continue to meet the needs of the armed forces of the United States with the highest quality combat solutions.

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Gradient Technology

Gradient Technology (GT) is an applied chemical engineering firm with expertise both in chemical processing and in high-explosive ordnance technologies. The company’s core staff consists of highly skilled engineers and scientists with advanced degrees and a passion for developing novel solutions for complex problems. GT has championed and applied advanced chemical engineering for the recovery, reprocessing, and conversion of propellants and high-explosives. Among the many projects that GT’s engineers have worked on include the recovery and conversion of nitroaromatics to commodity chemicals, the recovery of constituents from multi-base propellants, the recovery and reprocessing of nitramines, and the conversion of perchlorates into commodity chemicals. GT has also advanced the use of high-pressure waterjets for the safe demilitarization of high-explosive ordnance, missiles, and rockets.

GT and its core staff has also been recognized with the Tibbitts Award by the Small Business Technology Council (SBTC), the Tekne technical achievement award by the State of Minnesota, American Chemical Society’s award for innovation, NDIA Technical Achievement Award, an appointment to the Minnesota Governor’s Clean Energy Technology Collaborative, and a growing number of patents for innovative solutions from the U.S. Patent and Trademark Office.

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HT MicroAnalytical, Inc.

HT MicroAnalytical, Inc. was incorporated in Albuquerque, NM with three founders in December 2002 and began operations in April 2003. HT Micro was recognized as a New Mexico Flying 40 (fastest growth amongst technology companies) company in 2008 & 2009.

HT Micro utilizes batch high aspect ratio metal based processes, to fabricate metal MEMS switches as components. These processes enable production of complex three-dimensional mechanisms. HT Micro’s competitive advantage comes from its ability to perform wafer level or “batch” processing in a very broad range of materials. The technology for wafer level processing is well known in the integrated circuit (IC) industry; however, precision mechanical fabrication in a wide variety of metals is not. HT Micro has advanced processes that enable miniaturization of magnetic and mechanical switch components without sacrificing performance. In many cases, HT Micro’s switches have improved performance, reliability, and cost over our customers’ current suppliers. HT Micro’s highly innovative engineering staff also enables design for unique value-added benefits in the form of packaging. Our self packaging methodology lends itself directly to hermetically sealed components which are rugged enough for many military and industrial applications. The components have the unique ability to withstand extreme temperature variations, vibration, and g-forces.

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Kilgore Flares Company, LLC

Kilgore Flares Company, LLC (“Kilgore”) has developed and produced a variety of countermeasure, signaling and marker pyrotechnic devices for the United States Government service branches and select foreign governments for over fifty (50) years. These items have been produced in accordance with USG, allied government and Kilgore’s own proprietary technical data packages (TDP).

Kilgore’s rich experience in developing and producing IR countermeasure flares, coupled with its world class facilities and personnel provides a solid foundation for assuring the successful manufacture of flares to the technical specifications and at the production levels required by the U.S. Government.

Beginning in 1983 Kilgore has been an industry leader, having remained in continuous countermeasure flare production thereafter.   Kilgore possesses extruded, pressed and cast IR decoy flare manufacturing capability.
Examples of these type flares produced include the M206, M212, MJU-2/B, MJU- 8/B, MK46, MJU-8A/B, MJU-7A/B, MJU-10/B, MJU-32/B, MJU-38/B, KC-001, KC-004, ALA17C, MJU-39/B, and MJU-40/B. This demonstrated overall expertise in the field of IR flare manufacturing has enabled Kilgore to be selected for the design effort and sole manufacturer of the ALA-17C IR Flare replacement for the upgraded B-52H, as well the developer and sole manufacturer of MJU- 39/B and MJU- 40/B IR decoy flares for the F/A-22 Raptor.   Kilgore was also selected to improve the design of the M212 countermeasure flare for the US Army, with follow on production contract. 

Kilgore offers design, development and test services for countermeasure and other pyrotechnic devises.  The design center is collocated with the 265 acre manufacturing complex and 245 acre test range.  Test capability includes 0.9 Mach windstream and indoor 100 yard firing range for testing or ammunition and countermeasures.  This gives Kilgore the ability to design, develop, test and manufacture all at one location in west Tennessee.

Kilgore is without a doubt, the most experienced and technically capable IR flare designer and manufacturer considering this industry’s most important discriminators: Experienced design staff, product quality, manufactured quantities, manufacturing technique, diversity of technologies and longevity.

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L-3 Fuzing & Ordnance Systems

L-3 Fuzing & Ordnance Systems (L-3 FOS) L-3 FOS, formed in 2009 from the merger of two legacy L-3 divisions — KDI Precision Products and BT Fuze Products, confronts today’s technological challenges by devoting our resources, experience and expertise to fuzing and ordnance for the U.S. and our international military allies.

L-3 FOS is globally recognized as ordnance systems integrators and fuzing experts for tube-launched, air-dropped, infantry-employed and missile-driven ordnance products. L-3 FOS is leading the way in the development of reliable and affordable fuzing, ESADs and ESAFs, safety & arming devices, proximity sensor products and ordnance systems. For more information on L-3 FOS and our products and capabilities, please visit www.L-3com.com/FOS.

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L-3 Interstate Electronics Corporation

L-3 Interstate Electronics Corporation (IEC) is a recognized leader in the development and production of advanced systems and products for military navigation systems.   L-3 IEC Navigation Systems’ portfolio includes GPS Selective Availability and Anti-Spoof modules (SAASM) technology, GPS fast acquisition receivers, GPS digital translators, and GPS denied systems.  In addition, L-3 IEC Navigation Systems provides subsystems, board level products, components and precision location enabling technology used in a wide variety of weapons and systems, including warheads and ordnance.

L-3 IEC Navigation Systems reports under the Precision Engagement sector within the Sensors and Simulation group of L-3.  L-3 is a prime contractor in Command, Control and Communications, Intelligence, Surveillance and Reconnaissance (C³ISR), Government Services, Aircraft Modernization and Maintenance (AM&M) and has the broadest base of Electronic Systems in the industry.  L-3 is also a major provider of homeland defense products and services for a variety of emerging markets.

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M-Mech Defense, Inc.

M-Mech Defense, Inc. (MMDEF) is a small business located in State College, PA. MMDEF specializes in the design and development of a wide range of piezoelectric technologies. In particular, MMDEF supplies piezoelectric setback generators (PSBG’s) for a wide range of ammunition systems. Piezoelectric generators harvest the mechanical energy from the setback acceleration during firing of the ammunition converting it into electrical energy, which is used to drive smart fuzing electronics. MMDEF technology allows ammunition systems to replace batteries with long shelf-life piezoelectric setback generators. We have been providing PSBG’s for a wide range of small and medium caliber ammunition systems for several years.

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Manufacturing Techniques, Inc. (MTEQ)

MTEQ, Inc. is a Technical Services and Electronic Fabrication/Prototyping small business founded in 1992. Located in Kilmarnock, Virginia, MTEQ is a certified HUB Zone small business, as well as a Woman-Owned corporation. MTEQ is also a certified Small and Woman Minority (SWaM) vendor for the Commonwealth of Virginia.  MTEQ supports Government and Commercial customers from our 20,000 sq. ft. Electronic Fabrication & Systems Integration facilities on our 5-acre campus in Kilmarnock, Virginia and our satellite office in Stafford, Virginia. Our Electronic Fabrication Facility is an ISO 9001: 2008 certified establishment.  MTEQ has acquired over 20 years of experience with cable design and assembly, concept design, prototype fabrication, electro-mechanical system production, and rapid design-to-build efforts.  Our Engineering services include design, development, and integration support for a variety of sensor systems, either at MTEQ’s facility or on-site at Government customer facilities. MTEQ has approximately 50 employees, including senior level engineers, scientists, and technicians, with experience in electronics design, prototyping, and fabrication. We also maintains a highly experienced electronics and mechanical assembly staff. MTEQ’s mission is to provide rapid prototyping, production, design ,and technical support at cost effective rates. We are proud to offer over 20 years of Engineering and System Prototyping support across a variety of technical disciplines to DoD and commercial customers.

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MSE Technology Applications, Inc.

MSE Technology Applications, Inc. provides a complete range of engineering and technology testing services. These services range from process engineering to mechanical and electrical engineering to research and development to prototyping and testing and demonstration through waste treatment and demilitarization.

MSE supports U.S. Government agencies and commercial clients find solutions to complex problems and issues throughout the ordnance lifecycle. These services are based on more than 30 years experience working with hazardous waste treatment applications, oxidizing processes, radioactively contaminated waste and pyrotechnic and energetic component demilitarization. MSE has designed, fabricated, and fielded plasma systems to remediate pyrotechnic ordnance or energetic component processing.

For customers, MSE offers a comprehensive testing facility that includes the infrastructure equipment and systems available to test components, equipment, and energy/material handling systems ranging from bench-scale apparatus through engineering-scale demonstrations and full-scale equipment development.

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NASCENTechnology, Inc.

NASCENTechnology, Inc. is a developer and supplier of multi-layer transformers and inductors for high reliability applications in defense/aerospace, medical, and down-hole markets. We utilize a low temperature co-fired ceramic processes in conjunction with layers of ferrite tapes to realize these magnetic components whereby the ferrite becomes the package and magnetic material in one, thereby eliminating the plastic bobbins, brittle ferrite cores, and weak wire used in traditional wire-wound magnetic components. This approach also results in a hermetic part that is shielded from Electromagnetic Interference (EMI) and lends itself very well to integration with other components into very compact modules. Ideal topologies for this component technology in the warheads and fuzing market are flyback converters and boost/buck converters. Our products are designed into or being evaluated for Electronic Safe and Arm and Initiation Safety Device systems. They are also used as trigger transformers. We are a 100% U.S. owned and controlled small business registered with the Directorate for Defense Trade Controls. We qualify as a non-traditional defense contractor. NWEC member organizations interested in our technology or joint business development can contact Daryl Schofield at 605-882-8513 or dschofield@nascentechnology.com.

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National Technical Systems

NTS‘s Defense Group provides a wide spectrum of defense technology research, development, test and evaluation (RDT&E) services for the military, DoD, government, and commercial industry. These extensive services evaluate the weapons, ordnance, munitions, avionics, electronics, hydraulic and pneumatic controls, engines, and communication systems that make up today’s modern battlefield elements. Our extensive T&E capabilities include live fire, environmental, dynamics, safety, and MIL-STD-2105 Insensitive Munitions (IM) tests at our Camden Operations division in Arkansas. Multiple NTS divisions around the country provide 200 v/m up to 40 GHz EMI/EMC and MIL-STD-810 and MIL-STD-331 testing.  NTS-USTL in Wichita, Kansas performs safety and ballistics testing of Personal Protective Equipment (PPE), including body armor and helmets, for military, industry, and Law Enforcement. This facility is an NIJ certified test laboratory for body armor and other PPE. Our DTI division in Virginia specializes in MIL-STD-901 Shipboard Shock testing and engineering, including Heavyweight barge tests. Our Ordnance Science division in California provides 3D CAD Modeling and TDP Development with ProEngineer Foundation XE, Finite Element Analysis, Projectile Design and Analysis and the Design and Development of Custom Test Apparatus. The Albuquerque, NM based Test Systems Engineering (TSE) group designs and integrates test, measurement, automation, data acquisition and control systems utilizing diverse hardware platforms, operating systems, and instrumentation standards.  NTS TSE provides systems and services for defense, automotive, medical/biotech, materials science, and semiconductor research, testing and measurement applications.  This expertise involves projects ranging from National Instruments LabVIEW instrument drivers to full-blown automated turnkey systems. 

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Pacific Scientific Energetic Materials Co.

Pacific Scientific Energetic Materials Co. is the industry leader in the design, development, and production of ordnance, electronics, laser, and vehicle arresting components and systems for the aerospace, defense, and commercial sectors.  Our product lines provide force protection through the application of energetics and include solutions for Active Protection Systems, CAD/PAD Products & Systems, Egress Systems, Fire Suppression Components & Systems, Green Energetic Materials, Guidance Systems, Vehicle Arresting Systems, and Insensitive Munitions Compliance Systems. 

The legacy of Pacific Scientific began in 1919 through the marketing of instruments, some of which were later employed on the Spirit of St. Louis flown by Charles Lindbergh. That pioneering spirit of our predecessor carries through today as we continue to provide innovative solutions to the aircraft, defense, and commercial industries around the world.

Our website is located at http://www.psemc.com.

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Paramount Metal Finishing

Paramount Metal Finishing is capable of plating,painting,powder coating & part marking as well as final assembly work to finish off a project complete. We do research & development as well as production runs. Most military components have some sort of finishing associated with them. Paramount has over 50 years of experience in military coatings.  Please feel free to contact Martin Levy at  martinpmf@hotmail.com or by cell at 732-687-4840.

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The Pennsylvania State University

The Pennsylvania State University is a leading research institution with more than $765 million of research expenditures in FY 2009.  Based on these statistics, Penn State is one of the top three academic institutions for engineering research, and leads the nation in materials engineering research, according to the National Science Foundation.  Penn State’s Materials Research Institute was created to coordinate the highly diverse and growing materials activities across the University.  Research strengths include:

·         Electronic materials and devices
·         Material synthesis and processing
·         Computational materials science
·         Surfaces, thin films, and coatings
·         Optical materials and photonics
·         Materials testing and characterization
·         Functional polymers
·         Nanoscience, nanomaterials, and nanostructures
·         Materials for medicine and biotechnology
·         Materials for energy
·         Energetic materials and propellant characterization

The University’s defense-related research units, Applied Research Laboratory and Electro-Optics Center, accounted for 24% of the 2009 expenditures, or $186 million.  As a center of excellence in naval science and technologies, with preeminence in undersea missions and related areas, the Applied Research Lab provides solutions to problems in national security, economic competitiveness, and quality of life.  Created under a cooperative agreement with the Office of Naval Research, the Penn State Electro-Optics Center promotes the development of innovative electro-optic materials, components, and systems needed to advance technologies for our nation’s defense forces.
 
Learn more: www.research.psu.edu
Contact the Industrial Research Office: www.iro.psu.edu

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Raytheon Company

Raytheon Company, with 2009 sales of $25 billion, is a technology and innovation leader specializing in defense, homeland security and other government markets throughout the world. With a history of innovation spanning 88 years, Raytheon provides state-of-the-art electronics, mission systems integration and other capabilities in the areas of sensing; effects; and command, control, communications and intelligence systems, as well as a broad range of mission support services. With headquarters in Waltham, Mass., Raytheon employs 75,000 people worldwide.

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Resodyn Acoustic Mixers, Inc.

Resodyn Acoustic Mixers, Inc., has developed the “state-of-the-art” technology for mixing energetic materials and propellants.  The advanced technology is currently available in bench scale, 5 gallon and 55 gallon batch systems.  The system has been demonstrated to mix solid propellant systems in minutes, that takes hours in conventional mixing systems. The technology is particularly well suited for mixing complex, hard to mix systems, as well as highly loaded polymers, including nanomaterials. The ResonantAcoustic technology has been used to mix both surrogate and actual propellants. The technology was originally developed for mixing of advanced propellants under sponsorship by the US Army, DARPA and the Missile Defense Agency.  Resodyn can supply equipment, develop advanced formulations, conduct toll mixing, etc.

In addition, Resodyn’s parent company, Resodyn Corporation, a small business, has a staff of highly trained and skilled technical personnel across all of the sciences and engineering disciplines, laboratories and fabrication facilities that can provide support for a broad range of R&D and product development projects.  Resodyn conducted contracted multi-million dollar projects for various federal agencies, including the US Air Force, US Navy and the US Army, Missile Defense Agency, DARPA and NASA.

Learn more: www.resodynmixers.com

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Safety Consulting Engineers

Safety Consulting Engineers, Inc. (SCE) is a consulting, testing, research and development firm which has considerable experience in the fields of safety hazards audit, analysis, and testing of engineering/process systems, product failure and material characterizations.  SCE has conducted hazard classification and assessments for over 30 years.  We can provide your organization with an independent safety audit, inspection, hazard analysis, product evaluation, testing, etc., focusing on material, process and human factors.  Our experience covers commercial and government operations involving chemical, pharmaceutical, agricultural, polymer, propellant and explosives manufacturing facilities.  Capabilities include, dust explosions, TNT equivalence, flammable liquid analysis, PHA, PSM, incident investigations and much more.  www.sceinc.com

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Savit Corporation

Savit Corporation Savit Corporation provides engineering analysis and support, including design/development and value engineering, producibility, manufacturing, quality assurance and maintenance of major Army weapon/munitions systems and facilities. back to top

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SciTech Services, Inc.

SciTech Services, Inc. (SciTech) is a well established small business which specializes in providing scientific, engineering, and management solutions to Department of Defense customers. SciTech is headquartered in Edgewood, MD, and employs over 80 professional and technical staff, mostly at government sites. SciTech’s corporate experience includes chemical and biological defense research and technology; environmental science; munitions research, development, and engineering; development of techniques and processes for chemical analysis of energetic materials and chemical agents for both laboratory and field use; demilitarization of conventional and chemical weapons; program management; and IT services. A partial listing of current, relevant programs include the following:

  • Energetic Materials Process Engineering (Picatinny Arsenal)
  • Laboratory and Field Detection and Identification of Energetic Materials (Defense Ammunition Center)
  • Energetic Materials Degradation (Picatinny Arsenal)
  • Chemical Agent Munitions Disposal and Demilitarization (Tooele Army Depot)
  • Toxic/Hazardous Chemical Agent Analytical Laboratory Operations (Edgewood Chemical Biological Center)

SciTech staff members have academic credentials in a broad range of scientific, engineering, and technical disciplines, which are relevant to warheads and energetics programs. Over 50% of SciTech’s staff hold bachelors degrees and 14% hold masters or doctorates, in a broad range of technical and scientific areas. Disciplines represented include chemists, biologists, toxicologists, environmental scientists, field and laboratory technicians, computer engineers and scientists, quality assurance/control specialists, certified industrial hygienists, program managers, and contract and financial specialists.

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Security Signals, Inc.

Security Signals, Inc. is a family owned small business specializing in illuminants, pyrotechnics, and flares. The company has been under one family’s ownership since its founding in 1948, and has been woman owned and operated since 1992. SSI originally manufactured railroad fuzees, but began to focus on defense contracts by the mid 1950’s  Early products included a variety of fuses and ignition cartridges, including the M66 Ignition Cartridge (1955 through mid-1980’s) and the M60 Igniter (1963 through the early 1990’s).  Many other related items, such as artillery fuses and training devices have been produced under competitive contracts over the company’s 62 year history.

In addition to pyrotechnic assemblies, SSI manufactures screw machine parts.  The company has a large metal turning department, stamping operation, brazing ovens, and secondary machining capabilities including drilling, milling, broaching, EDM, and grinding. One of our strengths is the ability to combine our metal manufacturing capabilities with our history in pyrotechnics.

Prior to 1997, the entire plant was located in Cordova.  The present SSI pyrotechnic facility was constructed in 1996 for the purpose of producing Hand Held Signals.  Besides our fourth HHS contract, SSI is currently producing the A/P25S-5B and the M485 Delay Element, and is involved with a number of special projects with the USG.

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SMH International, LLC

SMH International, LLC (SMH) is a Service Disabled Veteran Owned Small Business based in Mt. Laurel, New Jersey, with a Prototyping Integration Facility (PIF) in Hainesport, New Jersey, a regional support office in Berkeley Heights, New Jersey and a nation-wide network of qualified vendors and subject matter experts. SMH is currently engaged with the Department of Defense and other government and Federal agencies, as well as fortune 500 companies.  SMH provides engineering services, professional services, and program management to deliver innovative solutions for the Warfighter and with our proprietary Supplier Network, SMH has the right people and tools to focus on enhancing combatant protection and performance while achieving mission objectives.  SMH acts as a “force multiplier,” providing critical prototyping and surge manufacturing capability augmenting government manufacturing capacity.  SMH also possesses a proven track record of providing research and development expertise, new technology insertion, and materials and fabrication processes that provide innovative solutions designed to enhance product performance while shortening production completion schedules.

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Technikon

Technikon was formed in August 2000 as a research facility with a strong focus on environmental projects involving castings.  The company has been evolving from that core business. Technikon operates various programs under contract to U.S. Army ARDEC – Environmental Technology Division.  Presently, a large portion of Technikon’s workload is government funded. 

Technikon is a small business that focuses on advanced R&D and manufacturing projects in the areas of: a) biomass to energy technologies, b) metal casting product and process development, c) prototype castings manufacturing d) organic and criteria air emission measurement and e) demilitarization of metals for reuse by DoD and industry.
Of particular interest for NWEC colleagues:

  • Prototype casting capability with short lead time
  • Titanium forged parts capability
  • Lightweight metal parts
  • Plasma melting capability – for demil demonstrations
  • Renewable energy technology testing facility

Technikon has approximately 20 employees of which 50% are degreed engineers and scientists working on various projects that support the above areas. We have a well equipped 60,000 sq ft. facility with an operating foundry and air emission testing laboratories.

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Tetra Tech, Inc.

Tetra Tech is a leading provider of consulting, engineering, and technical services worldwide. We are a diverse company, including individuals with expertise in science, research, engineering, construction, and information technology. Our strength is in collectively providing integrated services.  With over 10,000 employees worldwide we can deliver the best solutions to meet our clients’ needs.

Some of the most important work our clients do is also some of the most dangerous. Tetra Tech’s experts provide munitions response services, including the detection and disposal of munitions and explosives of concern (MEC) in the United States, internationally, and underwater. Tetra Tech continues to develop and implement new technologies and approaches to improve the quality, reduce the cost, and increase the capacity of its munitions response services, establishing itself as a leading provider of safe, high-quality, affordable munitions response services. Tetra Tech has experience disposing of a variety of military munitions items including unexploded ordnance (UXO), discarded military munitions (DMM), propellants, fuzes, munitions constituents (MC), recovered chemical warfare materiel (RCWM), and other materials potentially presenting an explosive hazard (MPPEH) in varying degrees of viability. We make your job safer so you can focus on what’s important.

For more information go to  www.tetratech.com.

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Textron Systems Corporation

Textron Systems Corporation, a Textron Inc. (NYSE:TXT) company, has been providing innovative solutions to the defense, homeland security and aerospace communities for more than 50 years. Known for its unmanned aircraft systems, advanced marine craft, armored vehicles, intelligent battlefield and surveillance systems, intelligence software solutions, precision smart weapons, piston engines, test and training systems, and total life cycle sustainment services, Textron Systems includes AAI Corporation, Lycoming Engines, Overwatch, Textron Defense Systems and Textron Marine & Land Systems.

An operating unit of Textron Systems, Textron Defense Systems develops and manufactures state-of-the-art smart weapons; airborne and ground-based sensors and surveillance systems; and protection systems for the defense, aerospace and homeland security communities. Its innovative systems for the military provide precision effects, actionable intelligence and force protection. Key products include the company’s combat-proven smart-area weapon called Sensor Fuzed Weapon, or SFW, as well as the Scorpion networked munition and sensor system. To learn more, visit www.textrondefense.com.     

AAI — also an operating unit of Textron Systems — designs, produces, and supports high-technology products and services including unmanned aircraft systems, training and simulation systems, automated aerospace test and maintenance equipment, armament systems, aviation ground support equipment, and logistical, engineering, and supply chain services. Key products include the highly accurate, modular PDCue® gunshot detection system with state-of-the-art fuzing technology, as well as Lightweight Small Arms Technologies, or LSAT. To learn more, visit www.aaicorp.com.

Explore Textron Systems and its operating units at www.textronsystems.com.

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Unified Design Corporation

Unified Design Corporation is an engineering, design, and analysis provider to the US military. Our experience cover small and medium caliber weapons and ammunition, EOD tools including robotic devices, general equipment design, fire control, ISR, and various mortar and mine related items. Our close proximity to Picatinny Arsenal and ability to rapidly respond to emerging needs makes us an valuable asset to the US military. We utilize the latest available design and analysis tools and also provide value engineering and producibility support. We are Warfighter centric and will find solutions to most any problem they have.

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Universal Technical Resource Services, Inc. (UTRS)

UTRS, the 2009 SBA Prime Contractor of the Year for Region II, is a technically diverse organization with a client base that includes federal, state, and municipal governments, as well as commercial activities. Our clients in the public sector include the U.S. Army, U.S. Navy, U.S. Air Force, Federal Aviation Administration (FAA), and Federal Laboratory Consortium for Technology Transfer (FLC). UTRS is, above all, a technology firm. UTRS takes pride in the remarkable number of diverse business areas supported by our highly skilled personnel. UTRS has helped government and industry meet the challenges of modern business effectively and efficiently for over 25 years, giving our clients the competitive edge in such diverse areas as: Aviation Safety, Business Intelligence/Enterprise Resource Planning, Clean Water Technology, Configuration/Data Management, Communications & Marketing, Corrosion Control, Environmental Science, Information Technology, International Operations, Logistic Support, Materials Science, Program & Acquisition Management, Prototype & Manufacturing Support and Technology Transfer.  UTRS currently supports every ARDEC directorate, as well as PEO Ammo and PEO Soldier and is proud to support ARDEC and the PEOs at Picatinny Arsenal on a variety of initiatives that directly support our warfighters in the global war on terror (GWOT).  We have provided integral support to many critical ARDEC initiatives such as the Objective Gunner Protection Kits, Cupola Shields, Mine Roller Kits and the Strategic Manufacturing and Metals Initiative.

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Veritay Technology, Inc.

Veritay is a small business, specializing in gun and ammunition RDT&E since our formation in 1983.  We have developed unique facilities and innovative capabilities to support our work on ordnance-related programs.  Our capabilities include: ammunition development, interior ballistic analyses, propulsion system design and development, warhead development, consolidated propellant charge design and production, barrel wear abatement, propellant charge ignition system development, and ballistic (weapon and ammunition) testing.  Our modeling and simulation tools include:  CAD solid modeling (SolidWorks), FEA software (ABAQUS), Interior ballistic modeling (IBHVG2 and XNOVAKTC), LabView, C++ and Fortran programming, and electronic circuit design software.  Veritay’s Products include ballistic In-wall Thermocouples (IWTC) for barrel heating measurement, Barrel Erosion Paste Inhibitors, consolidated propellant charges, custom electronic controls, and thermocouple amplifiers.  We provide a range of services to our customers, including:  precisely located gun barrel instrument port drilling/installation, Live-fire ballistic testing in our three enclosed firing ranges, field test support, thermal analysis, finite element analysis, solid modeling, and custom instrumentation development.  Our facility is located in a reclaimed Nike Missile base, and contains three underground test ranges; it also includes a small machine shop and electronics design & fabrication laboratory.

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Vermillion Incorporated

Vermillion is a fully integrated manufacturer of high quality cable assemblies, wiring harnesses, and bulk custom cable. Our laser focused attention to quality and manufacturability has earned us numerous customer awards. Vermillion’s products are utilized within military, commercial aviation, general aviation, and OEM applications. For over 45 years, Vermillion has provided the military and aerospace industries with a wide range of simple to complex assemblies and custom built cables.  Vermillion’s proprietary shielding Vermalloy® is a highly permeable material utilized within low frequency, high magnetic and secure voice applications. Vermalloy® recognized as the most effective and secure voice shielding material available.

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